Materials and Processes Engineer, Composites and Specialty Materials

Job Summary General Atomics Aeronautical Systems, Inc. (GA-ASI), an affiliate of General Atomics, is a world leader in proven, reliable remotely piloted aircraft and tactical reconnaissance radars, as well as advanced high-resolution surveillance systems.

We have an exciting opportunity for a Materials and Process Engineer to support our composites manufacturing facilities in San Diego, CA. In this role, you will have the opportunity to interface with a variety of specialized engineers to help build advanced aircraft. Certain aircraft are at various stages so this role would allow you to support work in conducting research into and development of innovative processing and fabrication techniques in the application of advanced composite materials, testing, providing technical support, and guidance to lay-up, bonding personnel, and field support .

DUTIES AND RESPONSIBILITIES:

• Evaluate alternative composite materials and processes that improve properties by performing trade studies, manufacturing trials and coupon testing.
• Lead process development activities through a demonstrated knowledge of current and emerging manufacturing/process techniques to support objectives of new programs.
• Support the development of advanced composite hardware and vehicle designs.
• Support new business development and proposal activities.
• Utilize process simulation tools to develop new or optimized process cure processes.
• Develop material and process specifications through collaboration with Manufacturing and Vendors to guide engineers in selecting appropriate materials by drawing from military standards, industry standards and material engineering experience.
• Perform materials related failure investigations to determine root cause and corrective actions by the inspection, analysis and testing of parts.
• Develop and execute composite material qualification plans, including fabrication and testing plans.
• Support Continuous Improvement initiatives and provide support to sustaining manufacturing of production hardware to improve the quality and reduce cost of production.
• Maintains the strict confidentiality of sensitive information.
• Performs other duties as assigned.
• Responsible for observing all laws, regulations and other applicable obligations wherever and whenever business is conducted on behalf of the Company.
• Expected to work in a safe manner in accordance with established operating procedures and practices.

• Typically requires a bachelors degree, masters degree or PhD in engineering or a related technical discipline from an accredited institution and progressive engineering experience as follows; nine or more years of experience with a bachelors degree, seven or more years of experience with a masters degree, or four or more years with a PhD. May substitute equivalent engineering experience in lieu of education.
• Must have a complete understanding of engineering concepts, principles, codes, and theory; experience demonstrating a broad application of those concepts; and, expanding knowledge of principles, concepts, theory, and practices in related technical specialties.
• Must possess the ability to understand new concepts quickly; apply them accurately throughout an evolving environment; organize, schedule, and coordinate work phases; and, determine the appropriate approach at the task level or, with assistance, at the project level to provide solutions to a range of complex problems.
• Must have strong written and oral communications skills.
• Must be a strong team player with leadership potential qualities. The successful candidate will work under general supervision, following established procedures
• Ability to work independently and as part of a team; able to perform complex tasks in one or more engineering areas; capable of representing the organization as a prime technical contact.
• Good understanding of carbon composites, adhesives, sealants, lamination and processing of composites.
• Ability to contribute to the development of new concepts and principles
• Ability to obtain and maintain a DoD Security clearance is required.
• Highly Desired:
  • Experience developing and fabricating composite structures with an emphasis on low observable materials and structures
  • Experience with materials and finishes to minimize the impact of corrosion
  • Practical working knowledge of MIL-STD-1568
  • Experience in developing and executing manufacturing plans.
  • Demonstrated technical expertise and application of engineering principles, concepts, theory, and practice in a relevant industry and product.